Friday, July 9, 2010

Interstate Container Cambridge Named WMDT/Mountaire Farms Environmental Star of the Month for July

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Source: www.mountaire.com/index.cfm?fuseaction=content.pageDetails&id=2014&typeID=551

In a joint effort with Mountaire Farms, Interstate Container has developed a recyclable and compostable “GREENCOAT” box for use in packing and shipping poultry and other products, aimed at reducing waste and greenhouse gas emissions.


(Millsboro, DE) – ABC affiliated television station in Salisbury, MD, WMDT and Mountaire Farms are proud to name Interstate Container Cambridge, MD, as the recipient of the WMDT/Mountaire Farms Environmental Star of the Month Award for July. For over a decade the box industry has faced the challenge of finding a viable alternative to wax coated boxes.

Under mounting pressure from major metropolitan areas and retailers to develop an environmentally friendly option, Interstate Container of Cambridge, a subsidiary of Interstate Resources, did the improbable, meeting the challenge head on and developing their patent pending GREENCOAT™ box. This unique box maintains all the strengths of its wax coat counterpart and none of its weaknesses.




In comparison, the box size has been slightly smaller, allowing for a reduction in the amount of paper needed to produce the box, and the inner plastic bag and wax coating once used on all boxes was eliminated. These subtle, but highly effective changes make the biggest difference possible, the new GREENCOAT™ box is 100% recyclable and compostable, thus reducing the millions of tons of waste destined for landfills & greenhouse gas emissions once seen with wax coated boxes.

This new packaging has passed the ISO 16929 protocol for plastic disintegration in a pilot scale composting facility, which means it meets the government’s environmental standards. It is for this innovative excellence Interstate Container was chosen as an Environmental Star of the Month.

Mountaire Farms, a proud partner of Interstate Container, has fully integrated the GREENCOAT™ boxes into their production facilities for use in packing and shipping poultry product throughout the United States and abroad. It was through a joint effort with Interstate Container that the GREENCOAT™ prototype, and its state-of-the-art technology, was first developed and unveiled to the world.

Mountaire Farms is the first company to utilize the 100% recyclable containers, which are inline to replace all wax boxes used in the U.S. supply chain. This industry switch over as a whole will not only eliminate waste, but will also provide noticeable decreases in water and energy usage. And Interstate Container can proudly say they where the driving force behind this latest technological innovation, placing them at the forefront of the industry.

According to Pete Bugas, General Manager, Interstate Container,

“This a major step to permanently remove wax boxes throughout the supply chain in the United States. This box now provides the end-user with a recycling option; it also is certified compostable, which is yet another avenue to prevent boxes from being land-filled.”
Earlier this year the GREENCOAT™ boxes were first tested on Mountaire product destined for the New York City market, which runs through the Hunt’s Point Distribution facility in New York. Interstate Container, in partnership with Global Green USA and Mountaire, commenced the conversion of Mountaire’s New York City business to these FBA-certified recyclable boxes. This initial trial was implemented at Mountaire’s Lumber Bridge North Carolina facility, the largest poultry processing plant in the country.

By transitioning Mountaire’s business to GREENCOAT™ boxes, the New York City market alone will now be able to recycle over 6,000 tons of poultry boxes per year. If all of Mountaire’s boxes servicing New York City are recycled, greenhouses gases would be reduced by 21,000 mtCO2e per year, equivalent to removing 3,800 passenger cars off the road.

After witnessing these glowing results, it was an easy decision for Mountaire to formulate a plan to not only convert their existing modified atmosphere packaging to recyclable boxes, but also to convert their ice pack product to atmosphere packaging as well, in turn allowing for a complete transition of the entire product line to recyclable boxes. Full conversion of facilities in Lumber Bridge, NC, Selbyville, DE and Millsboro, DE has already been completed.
“Because we’re an agricultural company, we have an obligation to take care of the earth. In order to sustain our business, we need to have good soil, clean water, and clean air to grow our crops and raise our chickens. It is all part of our way of being.”
- Larry Saywell, VP of Marketing, Mountaire Farms
The WMDT/Moutaire Environmental Star of the Month Award is designed to honor local individuals or groups for outstanding achievement in promoting environmentalism in Delmarva. Anyone contributing to the advancement, promotion, awareness and improvement of the Delmarva environment is eligible for this unique television and Mountaire tribute.


To request information about GREENCOAT wax alternative boxes, contact: greencoat@interstateresources.com.
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